Pcg Bio-Filler: Pcg-Kjt Hydrogel Biofilm Media for Wastewater Treatment

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Product Description

Overview

Pcg-KJT Hydrogel Biofilm Media

Our innovative hydrogel-iron composite biofilter media represents a quantum leap in biological wastewater treatment, specifically engineered to address the most challenging contaminants including ammonia nitrogen, total phosphorus, and recalcitrant organic pollutants.

The porous structure provides a large specific surface area, enhances pollutant adsorption capacity, and provides a stable carrier for microbial reproduction. The hydrogel network locks water and nutrition, activating microbial activity and significantly improving the degradation efficiency of COD, ammonia nitrogen, and heavy metals.

Basic InfoDetails
ModelPCG-KJT
MethodBiological Treatment
UsageIndustrial, Home, Aquaculture
MaterialPolyurethane Porous Gel
SSA≥380,000 m²/m³
pH Range6–10
Temperature1–50°C
Specification
DescriptionSpecification
MaterialPolymer Composite Material
ShapeCube
Dimension10±1mm, 20±2mm
Volumetric Expansion190±18%
Porosity98%
Life≥15 Years
Pcg Bio-Filler

Specialized Enhanced Treatment

Innovatively integrates a hydrogel slow-release system with active iron ion catalysis technology. Iron ions activate free radical chain reactions through a Fenton-like effect, assisting in the efficient degradation of recalcitrant organic compounds such as COD and antibiotics.

  • Targeted slow release of iron ions
  • Reaction rates increased by 1.5 times
  • No risk of iron sludge agglomeration
Performance & Applications

🚀 Key Advantages

  • ✅ 40% higher pollutant removal efficiency
  • ✅ 30% reduction in sludge production
  • ✅ 50% faster system startup
  • ✅ 3X longer service life than plastic media
  • ✅ 20% lower energy consumption
Video Cover
Bio-Filler Detail 1 Bio-Filler Detail 2 Bio-Filler Detail 3
Features & Hydrophilicity
Hydrophilicity Chart

PCG bio-carrier contains hydrophilic gel components. After exposure to water, the gel absorbs liquid and swells. The volume ratio before and after expansion is approximately 1:2.2.

1. Excellent Mechanical Strength: High wear resistance for long-term use.
2. Fast Settling: Easy to absorb water and fluidize.
3. High Capacity: Large specific surface area for abundant biofilm.
Technical Process
Packing & Delivery

Each unit is individually wrapped and placed in a sturdy cardboard box. For larger orders, units are palletized and shrink-wrapped. We offer air, sea, and ground transportation with trusted partners to ensure timely delivery.

Package Size180.00cm * 48.00cm * 18.00cm
Gross Weight14.000kg
PackagingVacuum Packaging
Our Professional Services

🔹 Free Pre-Sales Consulting: 12-hour quick response and technical support.

🔹 Strict Quality Control: Advanced testing equipment ensures machine excellence.

🔹 Quick Delivery: 1-7 days for stock items; priority production for big orders.

🔹 24h After-Sales: Site instruction and free technical training available.

Service Support
Frequently Asked Questions
Q1: How does PCG compare to traditional plastic bio carriers?

A: PCG offers a larger surface area, better oxygen transfer, and faster biofilm growth due to its unique hydrophilic properties.

Q2: What is the expected lifespan of PCG?

A: Under normal operating conditions, PCG can last over 15 years without significant wear or degradation.

Q3: Can PCG be used in anaerobic systems?

A: Yes, it is highly adaptable and performs efficiently in both aerobic and anaerobic environments.

Q4: How much PCG media is needed per m³ of reactor?

A: The typical filling ratio ranges from 30% to 70%, depending on the specific wastewater characteristics and system design.

Q5: Is PCG suitable for high-salinity wastewater?

A: Yes, it maintains high microbial activity in saline conditions, making it ideal for industries like seafood processing.

Q6: What is the expansion ratio of the media?

A: The gel components absorb water causing a volume expansion of approximately 190±18% (ratio of 1:2.2).

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