1. Material Preparation: Select suitable materials like 20CrMnTi, 45#, 40Cr, 20CrMo, 42CrMo, CuSn12, and Stainless Steel to ensure gear strength and wear resistance.

• Equipment Selection & Parameter Setting
• Quality Inspection: Dimensional tolerances and surface quality check.
• Safety & Environment: Strict operating procedures.

2. Thermal Refined: Quenching increases hardness and strength, followed by high-temperature tempering (500-650°C) to reduce internal stresses and improve toughness.

3. Rough Machining: Initial turning and milling shape the gear blank close to final design specifications, establishing fundamental features.

4. Heat Treatment (Carburizing): Enhances durability and extends operational life under high-load conditions by hardening the surface while keeping the core ductile.

5. Burr Removing & 6. Tooth Grinding: Improves safety, mechanical performance, and assembly quality while reducing noise and vibration.

7. Gear Cleaning & 8. Inspection: Comprehensive testing of geometric dimensions, surface quality, and dynamic performance is crucial for system stability.

With over 20 years of professional experience, we specialize in spur, helical, bevel, large-sized forged gears, and gearboxes. Our vertical integration includes shared interests in heat treatment plants, optimizing cost control and quality assurance.

Gears are fixed in customized foam/plastic molds, wrapped in rust-proof paper, and placed in sturdy wooden boxes to ensure safe transit.

Samples delivery by Courier, Small Orders by Air, Large shipments by Sea.